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UPG_STEP Stepper Upgrade Kit
The final generation of steppers produced by GCA, which included the 8000 series, the AutoSTEP, the AS200 and the ALS, shared the following characteristics:
- a 9289 electronics interface chassis
- a DEC LSI-11/23 family minicomputer (-11/53, -11/73, Micro-11 etc.) controller
- an RSX-11M+ operating system, typically Version 4.3
- a Master Operating Programme (MOP) version 605.x (earliest), 7.1x, 7.2x or 7.3x (latest)
- support for an array of options, including the following
WT | Wafer Track |
IAS | Integrated Alignment System |
RMS | Reticle Management System |
AWH | Automatic Wafer Handler |
SS | SmartSet |
DFAS | Dark Field Alignment System |
RRS | Reticle Rotator System |
ACS | Atmospheric Compensation System |
TDC | Tropel Dose Control |
The on-line form here will help in identifying the kind of stepper that a
customer has. On the original stepper, running the 'CONFIG' command will require the same kind of information.
The UPG_STEP upgrade kit will replace the LSI-11 minicomputer and all of its peripheral devices with a
standard desktop PC. The interface to the 9289 chassis of the stepper is accomplished through either the QBUS_PIO ISA-bus interface card
or the equivalent QBOX_PIO unit that connects to the EPP (Enhanced Parallel Port) of the desktop PC. The EPP unit would be used if the
controlling computer had no available 16-bit ISA slot.
UPG_STEP Overview (EPP interface) |
UPG_STEP Overview (ISA bus interface) |
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The following additional options should be considered when upgrading the stepper:
for steppers running a MOP version earlier than 7.3x, the
UPG100 can be purchased to replace the modified VT100 console terminal that contains a button box and
wafer alignment joysticks. The original VT100 terminal can still be used with the upgrade kit if so desired.
for steppers running MOP version 7.3x, such as the AutoSTEP, a UPG100 is not required since a VT340
console terminal was used and the buttonbox/joystick controls were replaced by keyboard actions. VT340 emulation
software that is compatible with our upgrade kits can be purchased from
Attachmate/MicroFocus. Any Windows based
computer could then be used as a replacement for the VT340.
steppers with optional equipment (IAS, DFAS, AWH etc.) may require additional serial COM ports
in the desktop PC. We have successfully used Lava serial port
boards and Rocketport multiport serial boards.
steppers with certain optional equipment (IAS, AWH, RRS and ACS) will require the
UPG_BUF serial buffers on the ports connecting the
desktop PC to the optional equipment.
if the stepper has an Integrated Alignment System (IAS) that isn't used, then the
UPG_IAS device can be used to restore the illumination control that is lost when the
IAS is removed from the system.
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